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post #99 of (permalink) Old 09-22-2018, 04:28 PM Thread Starter
shark92651
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Join Date: Dec 2017
Location: Frisco, TX
Posts: 259
Garage
Dash test-fit and issue with Russ Thompson turn signal

Today I test-fitted my completed dash for the first time. For my hidden fasteners I used some aluminum angle on the back and put rivnuts on the bottom of the dash hoop in 4 places. Once the dash was covered in pad and leather, and the Russ Thompson trim ring put in place, of course it caused the dash to move a little on me so the holes in my brackets didn't quite line up anymore. I just opened them up a bit with a rat-tail file in the correct direction and was able to get the bolts screwed in easily enough. The last thing I want to do is have one of those bolts bind up and spin a rivnut!



I then test-fitted the Russ Thompson turn signal unit and I think I have a problem. Russ had to modify his mounting system to get it to work with the latest changes to the MK4 frame and he mentioned that there could be an issue and that I may need a longer tube, which he can machine for me. Looks like I am going to have to bring this post to his attention and take him up on his offer. It was probably fine before I added the pad, leather, and trim ring but now it looks like I need about a 3/8" longer tube to get it to work properly. The set screw that secures the hub to the tube is barely making contact with the main tube.

The whole hub kind of comes out at an angle from the dash, but I think that is normal for these cars.



Here you can see that turn turned down end of the tube is about 1/4" from the dash aluminum.



And here you can see the biggest issue that the set screw is not making good contact with the tube in it's current mounting location and length.


MK4 Coyote Roadster #9327

Last edited by shark92651; 09-22-2018 at 04:36 PM.
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