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Old 09-23-2012, 08:31 PM   #1 (permalink)
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Building a couple of decks, composite or cedar.

Hi guys, thought I'd get your opinions. I've built many decks with different composites and also with sunwood (never ever use sunwood, it sucks). Each of the composities I've used in the past have been recalled or are involved in class action lawsuits. I'd prefer to use composite or vinyl or pvc before I resort to real wood to cut down on maintenance and for the joy of using dimensionally perfect materials. My problem is I can't seem to find a product that should stand the test of time. I know cedar is good for about 20 years with regular maintenance. I've never built a deck with cedar and am not opposed to it, just prefer to have something I can power wash without digging out the grain. We have lots of moss/mildew here in WA state and you have to be really careful if you power wash real wood or you destroy it... unless you go with heart woods but those are prohibitively expensive from what I've seen.

Does anyone know of a good composite or other material that has promise?

Darren
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Old 09-23-2012, 09:16 PM   #2 (permalink)
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Ipe.
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Old 09-23-2012, 09:23 PM   #3 (permalink)
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I just used Fiberon Horizons for the first time away from real wood. I did it in Ipe color with rosewood color borders. Quite happy with it. 20 year color guarantee.

link to project

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Old 09-23-2012, 09:47 PM   #4 (permalink)
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Quote:
Originally Posted by Arachnyd View Post
Ipe.
ditto
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Old 09-23-2012, 10:17 PM   #5 (permalink)
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Another vote for Ipe. It is extremely dense and I use a power washer on mine every year prior to oiling it. See here: Deck Cleaning Results
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Old 09-23-2012, 10:47 PM   #6 (permalink)
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The Ipe is beautiful... just read up on it and I think I'm sold... 40 years without maintenance or 100 years with maintenance is perfect. And I can power wash it. Not a whole lot more expensive than composites.

I found this: Ipe Decking | Hardwood Lumber Pricing

Suggests 1x6 is about $2.85 per linear foot which is a bit more than the cost of composite. I could save substantially by using my bisquit jointer for the blind nailing rather than pay for the edge grooved material which is $3.59 per linear foot.

This might be doable if I can find some locally... not sure I want to order natural material being that I'll be a bit picky.

Ok, next question: Railing systems... what have you used? I like the TimberTech RadianceRail.
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Last edited by Darren; 09-23-2012 at 11:25 PM..
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Old 09-24-2012, 02:16 AM   #7 (permalink)
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Darren, I am involved in a very large construction project (over $100M) in downtown seattle and IPE is part of it. High end, good stuff.
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Old 09-24-2012, 10:43 AM   #8 (permalink)
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Can't you just screw it to the joist like you would normal treated lumber. Since it is so hard you need to predrill but I am thinking one of these would work.
SMART-BIT® - Pre-Drilling and Countersinking Tool for Decks and Fiber Cement Board | Starborn Industries, Inc.
Have this is one drill motor and a driver bit in the other drill motor.
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Old 09-24-2012, 02:59 PM   #9 (permalink)
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Quote:
Originally Posted by MrJeffreyB View Post
Another vote for Ipe. It is extremely dense and I use a power washer on mine every year prior to oiling it. See here: Deck Cleaning Results

Love the hidden fasteners. Is it possible to pull one board from the field to replace damage without pulling up half the deck?

Darren
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Old 09-24-2012, 05:46 PM   #10 (permalink)
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I'm building 560 sq.ft. Ipe deck right now. Just received delivery of all the decking and railing materials from an online source that specializes in this material. Did quite a bit of comparison shopping before deciding to go this route. Queried a few different local places and ended up going with someone that specializes in this wood for both cost and quality reasons. No question in my mind that I have better quality lumber (at lower cost) than I could have gotten from local lumber yard. Not a single bad board in the lot. Also, a couple local places told me I could only get random length deck boards where as I wanted all 14' pieces (so will be no cutting or joints in deck).

I steered away from the hidden fastener clips for a few reasons...
  • expensive. In my case, would have added close to $500 to cost of deck vs. just trim head stainless screws (note that you must use stainless fasteners with ipe).
  • extremely difficult to replace individual board if necessary.
  • doesn't actually lock the decking down to the structure. My research (no first-hand experience) says that boards are more prone to cupping with these fasteners. Some of the hidden fastener clips I found recommend also gluing down the boards.
  • full length pre-grooved lumber can have edge cracked / broken off with ill placed high-heel. slot cut for each clip would eliminate this problem but would be way too much work.

Ended up with new Camo "hidden" deck fastening system ( CAMO | Hidden Deck Fastening System | Home ). Recommended to me by a local lumber yard that warned me against pre-grooved deck boards. Not perfectly hidden, but much less obvious than face screws. There's a special narrow gap version of the tool with 1/16" spacing (ipe should be gapped 1/16" based on my research), but very hard to find for some reason. Found it online somewhere...

Anyway, decking going down this coming weekend. When I get a chance, will post pictures and thoughts of the Camo fastening system.
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Old 09-24-2012, 06:38 PM   #11 (permalink)
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Quote:
Originally Posted by Arachnyd View Post
I'm building 560 sq.ft. Ipe deck right now. Just received delivery of all the decking and railing materials from an online source that specializes in this material. Did quite a bit of comparison shopping before deciding to go this route. Queried a few different local places and ended up going with someone that specializes in this wood for both cost and quality reasons. No question in my mind that I have better quality lumber (at lower cost) than I could have gotten from local lumber yard. Not a single bad board in the lot. Also, a couple local places told me I could only get random length deck boards where as I wanted all 14' pieces (so will be no cutting or joints in deck).

I steered away from the hidden fastener clips for a few reasons...
  • expensive. In my case, would have added close to $500 to cost of deck vs. just trim head stainless screws (note that you must use stainless fasteners with ipe).
  • extremely difficult to replace individual board if necessary.
  • doesn't actually lock the decking down to the structure. My research (no first-hand experience) says that boards are more prone to cupping with these fasteners. Some of the hidden fastener clips I found recommend also gluing down the boards.
  • full length pre-grooved lumber can have edge cracked / broken off with ill placed high-heel. slot cut for each clip would eliminate this problem but would be way too much work.
Ended up with new Camo "hidden" deck fastening system ( CAMO | Hidden Deck Fastening System | Home ). Recommended to me by a local lumber yard that warned me against pre-grooved deck boards. Not perfectly hidden, but much less obvious than face screws. There's a special narrow gap version of the tool with 1/16" spacing (ipe should be gapped 1/16" based on my research), but very hard to find for some reason. Found it online somewhere...

Anyway, decking going down this coming weekend. When I get a chance, will post pictures and thoughts of the Camo fastening system.
I'd be very interested to hear how the Camo system worked on Ipe. I've used it for composite. I was unsure if it would split or otherwise be hard to use with Ipe.

Darren
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408w carbed, TKO 600, IRS (3.27 with Torsen), dual roll bars, halibrand replicas, SS side pipes, rivet on hood scoop, SAI mod

Satisfied customer of: Factory Five Racing, Mike Forte, Breeze Automotive, Whitby Motors, Herb's Door Panels, Cobra Heat, Stewart Transport, Wayne Presley (Very Cool Parts), North Racecars, and Finish Line

First Start: http://www.youtube.com/watch?v=77c6s_ngfGw
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Old 10-01-2012, 01:41 AM   #12 (permalink)
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Darren,

Got a bit of decking installed this weekend. Camo system works great on Ipe. It's slow going, but screw holes are pretty much unnoticeable unless you're looking for them. Definitely need to pre-drill. I was confused at first as they call out 3/16" bit, which is slightly larger than size of screw head. Assumed that purpose of pre-drill was to drill all the way through the deck board. Not so. Bit depth is set to go only partly through deck board for sole purpose of countersinking head. Without the pre-drill, the stainless screws tend to break off before fully seated (don't ask me how I know). Screws still do the work of drilling the rest of the way through deck board. Really impressive how well the screws bore their way through the hardwood.



http://www.camofasteners.com/pdf/ins...l%20option.pdf
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Old 10-01-2012, 01:59 AM   #13 (permalink)
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That looks fabulous, keep taking and posting pics.

I got some off cuts from a friend and redid our swim club lifeguard chairs with the Ipe, came out so well.

Now doing an observation bee hive, just started but hope to be done in a month.
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