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Old 08-07-2002, 05:35 PM   #1 (permalink)
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Question

Just reading a few posts which are mentioning trimming certain aluminum panel pieces...

What is your tool of choice for the trim work?

Just hand clippers? Pnuematic clippers? Other?

Enquiring minds want to know.

I already have my pneumatic riveter on its way from Harbour Freight...SHOULD be here already.

Got my Cleco pliers and Clecos from Aircraft Spruce.

I'm sure there will be a hundred more tools I'll buy between now and completion.

Thanks!

Neill
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Old 08-07-2002, 05:59 PM   #2 (permalink)
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You might want to check these threads out:

http://www.ffcars.com/cgi-bin/ultima...c;f=1;t=002287

http://www.ffcars.com/cgi-bin/ultima...c;f=1;t=003381

http://www.ffcars.com/cgi-bin/ultima...c;f=1;t=003565

Having said that, for trimming the panels I used a combination of tools:

Good quality aviation (tin) snips - must have!

3" air powered cutoff tool - nice to have.

30" shear/brake/bead roller - schweet! but not really needed.

Have fun!
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Old 08-07-2002, 10:07 PM   #3 (permalink)
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Don't laugh, guys. For the limited amount of cutting I had to do, I used a small table saw with a metal cutting blade and the rip fence. It actually worked pretty well, but I'll admit it's not "period correct"

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Old 08-07-2002, 10:13 PM   #4 (permalink)
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Thanks for the links Barry...

:cheers:
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Old 08-07-2002, 11:35 PM   #5 (permalink)
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Depending on the particular problem, I used my Dremel with the cutoff discs alot.
RR
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Old 08-08-2002, 12:45 AM   #6 (permalink)
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Aviation shears, which are fancy tin snips, seem to work well on the fairly hard alloy that FFR uses for the panels. There are left and right cut shears and also straight cut . The left/right ones cut straight or, you guessed it, left or right. You really cannot make the right or left cut left or right, so you'll need both, About $15 each for pretty good ones. I'd avoid the cheapies on these.
I have had remarkably good luck making nice round holes up to about 1.5 inches using a 1/8" pilot hole and Irwin "Speebore" bits. These are spade bits for woodworking, but unlike some other brands, they have little "spurs" at the edge that do a really nice job of making a nice, round, clean, hole. Better and cheaper than a twist drill especially in the larger sizes. Just go slowly and it works great.
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