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Old 10-17-2012, 11:51 PM   #1 (permalink)
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Starting the build of Coupe #420

Just recieved a Customers Coupe last night. It really has very little work completed. I will be checking whats done and removing a couple of things that will be changed. I will update this thread with pictures and info as I move along. Please note this car will be a track car so no frills. I will build it with the thinking that someone might want to use it on the street, so it will have all working lights, horn, directionals etc. I will wire it for heat and wipers, but it will have neither. Here are a few pictures of what I am starting with.
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Old 10-17-2012, 11:52 PM   #2 (permalink)
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Old 10-18-2012, 02:02 AM   #3 (permalink)
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Thanks for documenting the build - I just received my kit, and look forward to seeing and learning from your experience.

-wayne
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Old 10-26-2012, 10:34 PM   #4 (permalink)
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Mike,

If you need a hand or two let me know, I'm right up the street from you and know my way around a box wrench

Carl
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Old 10-29-2012, 09:00 PM   #5 (permalink)
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Finally found some time to pick away at the Coupe. I spent most of the weekend drilling all the aluminum that I could. Also mounted most of the front suspension and steering.

This Coupe will have power brakes. I have psoted some of the pictures of that install.

Here is the power booster with one of my Custom Spacers installed.







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Old 10-29-2012, 09:02 PM   #6 (permalink)
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Heres a picture of the manual rack installed.



Front brake lines.





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Old 10-29-2012, 09:04 PM   #7 (permalink)
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Here are some pictures of the final install of the aluminum. I cut the trunk floor in half to aid servicing the tank if ever needed.





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Old 10-29-2012, 09:05 PM   #8 (permalink)
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Hope to get a bunch more done next weekend.
Mike
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Old 10-30-2012, 12:39 AM   #9 (permalink)
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Very nice Mike. I looked on your site and did not see the power brake booster spacer plate, is that new, or a one off. Do you plan to offer it? My booster barely clears the firewall bearing, even installed on the inside.

Rob
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Old 10-30-2012, 12:52 AM   #10 (permalink)
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I do plan to offer them. Just haven't put them on my site yet.
Mike
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Old 10-30-2012, 04:14 PM   #11 (permalink)
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Snake,

I did the opposite in that I made a spacer on the inside for the steering shaft bearing. That also clears the brake booster.



This puts the booster cleanly against the firewall.

John
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Old 10-30-2012, 06:05 PM   #12 (permalink)
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Thanks John,
I have about 1/4" clearance now, with the bearing on the inside of the firewall, and the booster is against the firewall. I like the idea of a bit more clearance. If I recall, the bearing came with several shims which I could install inside and gain more, thanks for the idea.

Rob
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Old 11-12-2012, 10:36 PM   #13 (permalink)
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Old 11-13-2012, 01:27 PM   #14 (permalink)
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Michael. Nice work. Almost there.!!! Just a bit of body work to go.!!! Sorry couldn't resist. I am just jealous I am projectless.
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Old 11-13-2012, 01:39 PM   #15 (permalink)
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Waiting on parts. Hope to have some updates next week.
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Old 11-13-2012, 03:29 PM   #16 (permalink)
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Good luck with your build!

If I were to do it again (Mk4 Roadster ), I would do the body first over a bare frame. Fitting the body/doors/hood on the chassis is essential. Doing this on a freshly powder coated, fully suspended chassis has its challenges.
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Old 12-24-2012, 01:39 PM   #17 (permalink)
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Here are some more pictures of the progress. I am kinda jumping all over the place due to missing parts or timing.







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Old 12-24-2012, 01:39 PM   #18 (permalink)
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Last edited by Michael Everson; 01-21-2013 at 03:40 PM..
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Old 12-24-2012, 01:40 PM   #19 (permalink)
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Old 12-24-2012, 01:41 PM   #20 (permalink)
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Old 12-27-2012, 11:00 PM   #21 (permalink)
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Michael, what specs on the drivetrain? You gonna sell this when done?
Thx, Randy
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