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Old 11-02-2012, 12:23 AM   #1 (permalink)
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Tko alignment problem

Ive got my flywheel installed, clutch and pressure plate, aligned and installed,and the quicktime bellhousing installed. My tranny stops with about a 1/2'' left to go in. I checked the pilot bearing when I installed it on the crank,no prob there. Checked the clutch plate, no prob. Just seems to stop short and wont go in any further. any thoughts? did a search, but couldnt find the answer I need. could the input shaft be to long?
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Old 11-02-2012, 12:38 AM   #2 (permalink)
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I have run into this a couple of times. In my case I did not have the clutch aligned close enough to assemble it. I used a large pry bar to engage the clutch and it slid right in. Not sure if this is the same problem as yours. Try also installing a dowel into the bearing and the mark it where it exits the bell housing. Measure that and compare it to you input shaft.
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Old 11-02-2012, 12:45 AM   #3 (permalink)
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I will try the dowel trick. can you explain the prybar procedure for me, im not sure I follow, thanks-Andy
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Old 11-02-2012, 01:21 AM   #4 (permalink)
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I used the pry bar to move the clutch fork thereby actuating the clutch.
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Old 11-02-2012, 01:47 AM   #5 (permalink)
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Quote:
Originally Posted by Michael Everson View Post
I used the pry bar to move the clutch fork thereby actuating the clutch.
X2... that while shaking the trans gently and pushing it in. Its really a two person job. I used a very long socket extension interlocked into the clutch fork.
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Old 11-02-2012, 01:48 AM   #6 (permalink)
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Your clutch is not quite aligned yet. Loosen up the pressure plate and try aligning it again. It is frustrating, but that is why it will not go in. Did the same thing to me a couple of weeks ago.
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Old 11-02-2012, 01:53 AM   #7 (permalink)
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Do you have a pilot bushing or roller bearing?

Like the others have said, your clutch is not exactly aligned.

If you have the roller bearing, check it to make sure this didn't happen.

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Old 11-02-2012, 01:58 AM   #8 (permalink)
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Hi luey,
Give me a call and we can go over the parts list and figure what's wrong.
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Old 11-02-2012, 02:03 AM   #9 (permalink)
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Quote:
Originally Posted by dallas_ View Post
Do you have a pilot bushing or roller bearing?

Like the others have said, your clutch is not exactly aligned.

If you have the roller bearing, check it to make sure this didn't happen.

I do have a roller bearing, I will check it and see what it looks like
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Old 11-02-2012, 02:04 AM   #10 (permalink)
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Quote:
Originally Posted by Mike Forte View Post
Hi luey,
Give me a call and we can go over the parts list and figure what's wrong.
ok thanks Mike, will call you tomorrow
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Old 11-02-2012, 02:40 AM   #11 (permalink)
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You might check the inside diameter of the bearing and the outside diameter of the input shaft and make sure the bearing is the right size
People make mistakes all the time someone could have just grabbed the wrong part for you
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Old 11-02-2012, 04:44 AM   #12 (permalink)
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Quote:
Originally Posted by bigwindsor View Post
You might check the inside diameter of the bearing and the outside diameter of the input shaft and make sure the bearing is the right size
People make mistakes all the time someone could have just grabbed the wrong part for you
are you referring to the throw out bearing diameter?
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Old 11-02-2012, 10:10 AM   #13 (permalink)
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Quote:
Originally Posted by QSL View Post
X2... that while shaking the trans gently and pushing it in. Its really a two person job. I used a very long socket extension interlocked into the clutch fork.
One way to make it a one-person job is to use a long carriage bolt or a piece of all-thread to pull the clutch into the disengaged position and hold it there while you fit the transmission.



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Old 11-02-2012, 11:31 AM   #14 (permalink)
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good idea Tim. A big C-clamp works too.
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Old 11-02-2012, 01:24 PM   #15 (permalink)
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thanks for the tips guys. still messing with it this morning, just wont go that last 1/2". how far does the fork need to go forward, and how much pressure should I be applying to it? How much force should I be pushing on the trans as im trying to push it in? The clutch alignment tool goes in and out perfectly, so I think its aligned ok. gonna try to get an extra set of hands tonight
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Old 11-02-2012, 02:04 PM   #16 (permalink)
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you just about ned to go full throw on it. The trans should slide in easy without forcing. Just slight wiggling. If that does not do the trick, something else is wrong.
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Old 11-02-2012, 02:07 PM   #17 (permalink)
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TKO trannys can come with two different length input shafts depending on your engine choice.

Make sure the input shaft on your trans is the right length for your engine.
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Old 11-02-2012, 05:55 PM   #18 (permalink)
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Quote:
Originally Posted by luey2009 View Post
Ive got my flywheel installed, clutch and pressure plate, aligned and installed,and the quicktime bellhousing installed. My tranny stops with about a 1/2'' left to go in. I checked the pilot bearing when I installed it on the crank,no prob there. Checked the clutch plate, no prob. Just seems to stop short and wont go in any further. any thoughts? did a search, but couldnt find the answer I need. could the input shaft be to long?
first did you align your bellhousing to the block
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Old 11-03-2012, 08:21 PM   #19 (permalink)
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everything went in with a little wiggling, thanks for the tips guys!
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Old 11-03-2012, 10:02 PM   #20 (permalink)
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Are we still talking about transmissions?
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