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Old 10-16-2012, 11:13 PM   #1 (permalink)
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installed my IRS center section....

by myself... what a humongous pain in the butt

I jacked up and braced the car, put the diff on the jack with the pinion toward the ceiling, started pumping... clunk- didnt fit, rotate- clunk, rotate some more clunk, rotate the last 90 degrees - clunk... commence 4 letter words.. alot of them

about to quit, and start thinking almost 8000 people have done this... im doing something wrong... it HAS to go in at an upward forward angle- because its NOT going straight up... poof- goes right up. A little tight at the rear mount bolt bracket... thats what the 3 ton jack is for...slid right up...

solid front mounts- like butter, rear bolt - butter...

learning point...my shoulders are <really> sore, and its a 2 person job-i did it- but i dont ever...ever want to do it again.

whew am i glad i only have to do this once...
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Old 10-16-2012, 11:26 PM   #2 (permalink)
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Good job. Check that off the list.
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Old 10-16-2012, 11:28 PM   #3 (permalink)
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Hang big tag on it reading "Put oil in me!" for later when you forget.
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Old 10-16-2012, 11:30 PM   #4 (permalink)
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Well, that depends. Wanna' lose 15 lbs quick, swap in a center section with an aluminum case. Gets easier with practice!
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Old 10-16-2012, 11:46 PM   #5 (permalink)
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Quote:
Originally Posted by bansheekev View Post
Hang big tag on it reading "Put oil in me!" for later when you forget.
LOL 2X on this one as well as your transmission, these lessons I learned from some of my friends.
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Old 10-17-2012, 12:56 AM   #6 (permalink)
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X3 on the tag thing. I have one on the center section and one on the keys. I really don’t want to forget something like this….. again……yea, I'm telling on myself. I think we've all had days like that somewhere in our lives.
I had about the same experience with my center section as well. Had enough of the 4 letter words to get out the tape measure and fab up a section that will replace the rear mounting bracket and cross bar if I ever have to take that thing back out.(it will be a removable part to open that area up some) I really wanted to do the MOD on it now, but that would mean I would have to take the pumpkin out again………. Not going to happen until I HAVE to do it.
Congrats on the progress. That’s one step closer to driving.
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Old 10-17-2012, 02:32 AM   #7 (permalink)
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We don't believe you did it.
You know the rules, no pictures, didn't happen!


Congratulations! I love the look of the IRS, I've held off re-installing the trunk aluminum so I can have access while I run my e-brake cables, but also so I can check out my rear-end.

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Old 10-17-2012, 03:14 AM   #8 (permalink)
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Good job, man. Some of my most enjoyable moments of this build is to sit back after a task like that with a cold or hot beverage and just admire the work. Revel in it for a while, then on the the next thing to tackle!!!
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Old 10-17-2012, 03:31 AM   #9 (permalink)
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Pic for proof

Yep still waiting on axles from FFR
Attached Images
File Type: jpg diff 1.jpg (191.2 KB, 56 views)
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Old 10-17-2012, 05:00 AM   #10 (permalink)
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Good writing, NavyDude. My thoughts exactly: Holy crap . . . others have done it, so . . . whew, never again.
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Old 10-17-2012, 01:25 PM   #11 (permalink)
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You are a better man than me. I tried doing it myself and got to the point of “its NOT going straight up” and then said to myself “your surgeon wouldn’t like you doing this” so I went and got some help.

Nicely done.

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Old 10-17-2012, 02:00 PM   #12 (permalink)
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Don't know if you are planning to put ABS in your roadster or not but now is the perfect time to purchase two exciter rings to slap on to your drive axels when you get them. That way they are already installed and you won't have to pull the shafts out to install them. I ran into this problem which caused a lot more work and curse words........
If you don't install ABS the exciter rings being installed won't hurt a thing.
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Old 10-17-2012, 04:13 PM   #13 (permalink)
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He, He. This is a right of passage for all IRS owners! It reminds me of those truck stop ring and chain puzzles...the correct procedure to solve the puzzle is NOT obvious. The only difference is that those little puzzles don't weigh a friggin' ton and you don't have to bench press them up into place with your back on the concrete getting your knuckles cut and bruised in the process.

Congrats!
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Old 10-17-2012, 04:33 PM   #14 (permalink)
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Good stuff Jeff! I'll be looking forward to seeing it in not so many weeks now. Feel free to borrow the crane if you get a drive train before I'm back; it's in the garage. And please do me a favor and use my truck to move it if you do? I don't think that thing has been run in about 5 months now.
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Old 10-17-2012, 08:36 PM   #15 (permalink)
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Just so you know, the diff without oil will go 11 miles before it grenades. NOT ME, but a customer car. Richard.
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Old 10-17-2012, 09:01 PM   #16 (permalink)
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Yep ... Opened up my right little finger and had some blood seeping from under my right index fingernail as it tilted off the jack wedging my hand where it didn't fit ...lol... And yes there were a few MO-FO's getting thrown around the garage... Lol


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Old 10-17-2012, 09:05 PM   #17 (permalink)
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Yep ... Opened up my right little finger and had some blood seeping from under my right index fingernail as it tilted off the jack wedging my hand where it didn't fit ...lol... And yes there were a few MO-FO's getting thrown around the garage... Lol


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I had a very similar experience!

Gave up after farting around an entire day. Re-read all I could find on the board, and slipped it in within 10 minutes the next day. Was very relieved for sure. When I was stuck, I would have bet F5 had welded up my cage too tight:-)
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