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Fresh Air Vent Systems 
This is topic Foot Box Fresh air vent systems ---- REVISITED........... again........... COMPLETE!! in forum Roadster Grandstand at FFCars Discussion Forums.


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Posted by RoadsterEarl (Member # 8) on March 14, 2002, 09:03 AM:
 
There have been good threads on this subject. I cant find them in the search engine.

I have bought 2.5 inch hose from vintage air. ALSO,I bought what I call EYEBALL vents for 2.5 inch hose from vintage air. after getting them, they will be too restrictive of unblowered air flow. So, I'm gonna use the eyeball vents as part of the heater system.

Some one had slide vents that were for rv septic systems and another person had vents for wood chip removal. Can this be reposted??

THE EYEBALL Vent I ordered was...."2.875 x 2.5 CHRM IN DASH LOUVER 49053-VUL @ $8.00 each. They look great. Later, Ill post what id did with them on the heater setup.

Got my body off for a few more days prepping and painting the skin. Got to finish all this vent stuff up in the next two weeks.

help.

earl

Posted by Uraeus (Member # 268) on March 14, 2002, 09:11 AM:
 
I would like more information on this as well. I bought 2.5 inch hose from McMaster-Carr and 3-inch aluminum blast gates from Grizzly. I used some pvc pipe to join the two. The blast gates will be installed in the footboxes and I have some cheap choke cables to control the sliding blast gates. I plan on making fiber glass plenums to connect the hoses to the brake vents in front. I have been wondering if enough air will be forced through the hose to be of value. I am thinking of mounting 3", 12V muffin fans onto the blast gates, but that could be done after the car is completed. Anybody tried this yet?
 

Posted by Tom Keiser (Member # 37) on March 14, 2002, 09:20 AM:
 
I'm using the Grizzly aluminum blast gates with 3" aluminum duct from Home Depot.



 

Posted by RoadsterEarl (Member # 8) on March 14, 2002, 09:24 AM:
 
My approach has been to go two stage on this project. Stage one, while the body is off do the venting and hoses that cannot easily be accessed with the body back on.

Step two, I plan to hook the unblowered hoses to the vents at the front and see just how this works. If I'm happy, ill quit. If I need more air, Ill put in a blower from West Marine. Will probably do this on the wife's seat any how. (when you are the passenger, you have more time to worry about how uncomfortable you are)  The blower I intend to try from WEST MARINE..is a "Attwood, water-resistant turbo blower. 3" 145CFM 3.1 amp Model# 594002 at $25.99. This blower is a cylinder/fan blower as opposed to a squirrel cage type. They are very neat in appearance and have mounting brackets They look like they could be mounted to the back side of the F panel.

Look up "blowers" in your West Marine Catalogue. They have a lot of venting supplies.

earl
 


Posted by RoadsterEarl (Member # 8) on March 14, 2002, 09:26 AM:
 
quote:
Originally posted by Tom Keiser:
I'm using the Grizzly aluminum blast gates

What is the contact info for Grizzly??

Great PHOTOS. How do you intend to get the vent pipe thru the splash panel??

What are you using to support the hose??

Im assuming you have the vent set up so that the passenger simply reaches up there and slides it open or closed.

Earl

[ March 14, 2002: Message edited by: RoadsterEarl ]
 


Posted by Uraeus (Member # 268) on March 14, 2002, 09:28 AM:
 
Tom; How is your air movement?
 

Posted by Uraeus (Member # 268) on March 14, 2002, 09:44 AM:
 
RoadsterEarl; Here is a link to Grizzly's website.
http://www.grizzly.com/
 

Posted by Stu Spencer (Member # 413) on March 14, 2002, 10:10 AM:
 
you can get inline blowers at your local boat shop. JC Whitless also sells one: http://www.jcwhitney.com/product.jhtml?CATID=56297&BQ=jcw2

Some have tried 'muffin' fans (like on computer power supplies) but I don't know the success rate. Don Newman, care to comment on your fan set-up?
 


Posted by RoadsterEarl (Member # 8) on March 14, 2002, 10:13 AM:
 
Just ordered 2 of the 3 inch plastic gate vents

Thanks for the grizzley info. 

earl
 


Posted by RoadsterEarl (Member # 8) on March 14, 2002, 10:22 AM:
 
quote:
Originally posted by Stu Spencer:
you can get inline blowers at your local boat shop. JC Whitless also sells one:


The West Marine unit looks just about like the whitney unit. But it costs 25.99 vs 65$ But it has no switch with it. There is also a 19.99$ unit but I've seen no photo yet.

Product WM Model # MFG # Price In Stock? QTY
Blower IN Line 3'' 1896919 140 $19.99 YES
Blower, Turbo Bilge 3IN 594002 1733-4 $25.99 YES
Blower, Turbo Bilge 4IN 594010 1743-4 $28.99 YES
Blower IN Line 4'' 1896950 240 $21.99 YES

earl
 


Posted by RoadsterEarl (Member # 8) on March 14, 2002, 11:43 AM:
 
Just ordered one of the inline blowers from West Marine (WM# 594002) it was only 25.99 for a 3 inch 145 CFM inline blower. with tax and shipping, total about 33.50.

ONE MORE POINT, after talking to Customer service at WEST, the Rule Blower (WM# 1896910) is only 19.99 on the internet. Looks like a direct sub for the one I bought.

If this unit does all it claims, 145 CFM, it will replace the air in my foot box every 2-3 seconds. 

I plan to mount it on the F panel and let it extend thru the splash guard. These units are waterproof. Photos LATER. Just got the one for my wife. 

Also going to experiment with using this blower as a HEATER SUPERCHARGER. I could use MORE HEAT. If it works, ill get another one.

Earl


Posted by Tom Keiser (Member # 37) on March 14, 2002, 12:10 PM:
 
Sorry for the delay, I had to go see one of those pesky customers who like to interrupt My Forum time. As far as getting the vent through the splash panel, I'm just going to trim the panel around it. Support is via clamps made from bright galvanized strapping that comes in a roll from the plumbing department at the hardware store and are attached with tek screws to the 3/4" tube. You are correct about opening the vents, the blast gates have a steel slide door with a 90 degree bend to grab it by and a thumb screw to hold it in any position. As far as air movement goes, I have not gone fast enough to tell, the picture of the car was taken last weekend. I'm hoping that the open cockpit is going to help draw air through the tubes. Tom
 

Posted by DON (Member # 554) on March 14, 2002, 11:12 PM:
 
I had a sheet metal shop make two rectangular boxes with a hole/sleeve on the back. I attached them to the brake vents buy cutting two slots where the nose body bolts on. You loosen these bolts up and slide(jam) the 'boot' in then retighten the bolts. It works great. I also used the aluminum dryer vent hose. It not only is flexible and shiny but it can lengthen and shorten as desired. The hose is a little larger in dia. than the tube sticking out the vent box but just snip into it about an inch then cinch down with large hose clamps. I routed the hose into the front of the foot box. There I used the 'wood chip valve' with a heavy duty choke cable setup. To make the cable work I had to cut a 2" piece of 11/2" x 11/2" alum angle and rivet it to the foot box end. This is where you attach the clamp that holds the cable outer sleeve from moving. Iam planning to add the computer fans shortly.( been busy with 2 major car shows). Also I hole sawed the wheel splash guard about an inch from the top. This allows the rubber bulb some room. It is a very simple and easy to install system. If any of the accessory mfg. people are interested I will send them drawings and all info to complete so they can add it to their catalogue. Hope this helps, Don 
 

Posted by ToddButtrick (Member # 115) on March 15, 2002, 06:12 AM:
 
I went the economy route. I found both the hose and mounts at WalMart. They are in the automotive section in the RV equipment isle. The pieces are sewer drain components for RVs. Two 45 deg couplers and 20 feet of 3" line. About $30 bucks.


 


Posted by TNRoadster (Member # 552) on March 17, 2002, 10:05 PM:
 
Todd,

What did you use to connect the hose to the front of the car? Anything that fit the shape of the brake cooling holes?

Does any of our cottage producers (Mike, Russ) making this part?
 


Posted by ToddButtrick (Member # 115) on March 18, 2002, 05:19 AM:
 
TNRoadster,

For now I'm just going to hang them in front of the inlets. If you look, you can see that I attached an aluminum bracket between the upper and lower 3/4 radiator frame. I then riveted up a large hose clamp to secure the 3" hose. I'm thinking to form an aluminum scoop but the body is not here.

[ March 18, 2002: Message edited by: ToddButtrick ]
 


Posted by RoadsterEarl (Member # 8) on March 18, 2002, 07:56 AM:
 
Is there anyone that has a vent system like we are working on already installed?? Im curious as to the results, are you happy?? What would you do differently?

earl
 


Posted by DRUMMERMIKE (Member # 455) on March 19, 2002, 09:51 PM:
 
Roadster RESTORERS CARRIES MOLDED FRESH AIR INLETS IN THEIR ON-LINE CATALOGUE FOR $99.00 PER PAIR. HAS ANYONE TRIED USING THESE? DRUMMERMIKE 
 

Posted by RoadsterEarl (Member # 8) on March 20, 2002, 08:49 AM:
 
I got my BLOWER in from West Marine yesterday. Hooked her up to the car battery. That thing will blow the chrome off a trailer hitch at 200 yards. 

It claims to put out 140 CFM with a 3 ft 3" hose with one 90 degree bend in the hose and a louver grill over the end of the hose. THAT'S A LOT OF AIR.

With a 5" hose, No grill and the supercharging effect of the car going down the road, this thing should create a Hurricane in My wife's Foot box.. 

Cant wait to get it mounted, the body back on and GET BACK ON THE ROAD..

Ill post photos when I get them.

earl
 


Posted by MikeBraddock (Member # 627) on March 20, 2002, 09:41 PM:
 
Earl,

You must be experiencing serious withdrawal symptoms . It's going on what...three weeks now you've had the primered beauty torn down ? Nice thread on fresh air vents. And quite timely for our build, too 

Thanks Earl.

Mike
 


Posted by RoadsterEarl (Member # 8) on April 03, 2002, 07:51 AM:
 
I just posted several photos of my Foot box vent system to: http://community.webshots.com/album/34761577VXVDLq
The Major components of the system are:

Plastic 3" blast gates from Grizzley at 5$
3" waterproof blower from west marine at $25
3" hose, 14 ft at 1.50$ from vintage air.
little black clamps to retain the GE wrap ties that hold the hose in place.

I cut the holes in the alum panel with a 3.5 inch hole saw. Drilled 4 holes in the corners of the blast gate and screwed the blastgates to the foot box, below the hole. a 3" saw will work. Silicone the opening around the part that sticks thru.

I riveted the little clamps down the 3/4 square tubing about every 6 or so inches to support the GE ties.

Wired it up and a Category 3 Hurricane occurred in the foot box. 

Earl 

Posted by Go Hard or Go Home (Member # 35) on April 03, 2002, 10:45 AM:
 
Earl,

Looks good (I hope this makes it into the FAQ). With the blower, do you need to run the hose to the front openings or can they stop short? I was planning on fab'ing a brake cooling duct to the openings.

Posted by RoadsterEarl (Member # 8) on April 03, 2002, 12:05 PM:
 
Have not got to that fabricated duct cover just yet. Trying to get everything done that has to be done with the body off. So far, im just ending very close to those ducts. Hoping to get good fresh, notpreheated air.

Earl
 

Posted by CaptAl (Member # 557) on April 03, 2002, 12:52 PM:
 
RoadsterEarl,

Here's a Marine Grade, 3" in-line Blower from BoatUs for $23.99.

Even comes with a 3 Year Warantee.

http://www.boatus-store.com/browse/item.asp?CFSR=1&IID=16351

Capt Al
 

Posted by Bill32 (Member # 18) on April 03, 2002, 01:16 PM:
 
Maybe I am not understanding something. But, in looking at the 3 to 4 inch lines people are running from the grill to the vent, it looks like you will have a category 5 hurricane inside the footbox at highway speeds. Seems like an 1.5 inch line would be plenty????

Comments please
 

Posted by RoadsterEarl (Member # 8) on April 03, 2002, 01:39 PM:
 
You can always close the vent off, or partially close it.

Unless you have a fairly high pressure situation, my gut feel is you need at least a 2.5 inch hose.

No one has ever done what you suggest and reported back. Now you have your assignment  .

Earl
 

Posted by Uraeus (Member # 268) on April 03, 2002, 02:31 PM:
 
In my Sport Car Graphic magazine from 1965, the magazine that made me love Roadsters as a kid and led me here nearly forty years later, there are photos of the fresh air vent in the street roadster and the brake vents in the race roadster. It appears from the photo that the originals were using at least 2-inch hose. The race version also had the fresh air line, but it was routed into the engine compartment in front of the radiator since the brake vent openings were used by the fiberglass brake vents.
 

Posted by RoadsterEarl (Member # 8) on April 03, 2002, 02:48 PM:
 
quote:
Originally posted by CaptAl:
RoadsterEarl,

Here's a Marine Grade, 3" in-line Blower from BoatUs for $23.99.

http://www.boatus-store.com/browse/item.asp?CFSR=1&IID=16351

Capt Al

This unit even claims to move more air. 170 vs 140 CFM. WOW.

earl
 

Posted by pete gibbs (Member # 201) on April 05, 2002, 10:08 AM:
 
Finish Line has a new air vent kit. See page 29 of their catalogue.
 

Posted by RoadsterEarl (Member # 8) on April 05, 2002, 10:41 AM:
 
 -

SEVERAL new photos at:

http://community.webshots.com/album/34761577VXVDLq

Earl 

Posted by Mike Mondie (Member # 158) on April 05, 2002, 11:20 AM:
 
I've haven't even had a ride in a Roadster yet so please excuse my ignorance, why is fresh air needed?

Mike
 

Posted by RoadsterEarl (Member # 8) on April 05, 2002, 11:36 AM:
 
quote:
Originally posted by Mike Mondie:
I've haven't even had a ride in a Roadster yet so please excuse my ignorance, why is fresh air needed?

Mike

In stop and go traffic, it can get Awfully hot down around the toosies. (the ORIGINAL Roadsters had it)

this is just for creature comforts. (hope it helps the spouse also)

earl
 

Posted by forrest1 (Member # 196) on April 06, 2002, 06:44 PM:
 
OK, I'm finally about to do this; it's gonna be warm here soon. I found an article that inspired me--check it out:
http://www.gmcmotorhome.com/tech/vents/

I plan to mount 3" blast gates on the vertical aluminum on each side of the radiator, an idea borrowed from the "original" Roadsters, using a remote push-pull knob in the cockpit to operate it. Aircraft Spruce has these, and they have an insert for the knob that is labeled "CABIN VENTILATOR"--how cool is that? 

Then 3" duct to the footboxes, as you guys have done. I think that there should be enough positive air pressure in front of the radiator to work, especially if I put on a shroud piece to cover the hole above the radiator. I've ordered a fan from the boat place, just in case.

BTW, Grizzly is backordered on 3" blastgates, finally found some at Mcmaster-Carr (1788K11, $12.49)

Push-pull cable (5 foot) is p/n 05-14200, $13.75, insert is p/n 05-14450, $0.35 at Aircraft Spruce. BTW, they now have a racecar catalog, be sure to order one (free).

I'll take a few pics as I do this, and post them sometime.

Forrest
 

Posted by TNRoadster (Member # 552) on April 06, 2002, 11:21 PM:
 
Mike, the cars can be sweltering hot with the engine sitting 6 inches from the human body and no ventilation by the affected extremities. In the summer in Sacramento (100+ degrees), I always pack a lot of water for longer trips.
 

Posted by Mike Mondie (Member # 158) on April 07, 2002, 01:06 AM:
 
I wonder if it will do me anygood. In Phoenix when it hits 115 for months on end any air feels like an blow dryer. When I had my motorcycle the worst thing you could do if you wore a helmet was to open the visor, it was better to keep close and let you brain cook than open and have your eyes turn to crystals

Mike
 

Posted by Scott L. (Member # 146) on April 08, 2002, 12:12 PM:
 
OOOPPS....thanks Earl, this is exactly the info I was looking for...
Scott
 

Posted by forrest1 (Member # 196) on April 20, 2002, 05:14 PM:
 
Well, the driver's side vent is installed. Pics available at: http://members5.clubphoto.com/forrest370349/747479/guest.phtml

The blast gate needs to be trimmed off where it sticks into the radiator opening, or maybe I will clamp a bug-filter screen over it. Also will replace the blastgate screws with SS buttonheads. The blastgate slides easily via the knob, mounted in brace at left end of firewall support 2x2. The hole above the knob is where the toggle switch for the blower resides (not installed at time of photo).
It seems to flow air OK without the fan on, blows a lot with fan on. I will have to get a Russ Thompson radiator shoroud to trap air in front of the radiator which should increase vent flow with the fan off.
I did not use the 34 cent "cabin vent" label, as it turned out to be just a stick-on label, not an insert like I expected. The control wire connects to the blastgate slider with a pin-vise like connector, Aircraft Spruce part # 05-16000, $9.85. Too expensive, so I only bought one to try, but makes it very easy to attach the wire, and gives some adjustment, so I probably will buy another to do the passenger side. Passenger side will probably go into the top of the footbox but without a fan.

Forrest
 

Posted by Roadster54 (Member # 197) on April 21, 2002, 09:01 AM:
 
I recently visited a shop in Ohio, just outside of Toledo - MOORE PERFORMANCE. The owner/operator, Matt, is now a FFR dealer and has come up with and is putting together some "aftermarket kits". I know he has made a custom fit air piece to go behind the brake cooling ducts and sells the kit with hose, wire screen, trap door apparatus & vent knobs to operate. This guy does top notch work - drag racers, street rods, chassis fab, roll cages, welding, custom suspensions, rear end narrowing - he can sell you a kit and save you the shipping/crating charges from Maine or build you a turn key. He's not currently on the internet but you can reach him at 419 898-0059.
DRUMMERMIKE - he's the guy that's doing my axle narrowing - pick it up next week!
Greg
 

Posted by RoadsterEarl (Member # 8) on April 22, 2002, 08:51 AM:
 
Forrest. Great photos.

rode shotgun for a few miles saturday. My foot box vent works pretty dang good going down the road already, and they are not finished. I have not wired the moter up yet. AND, i have not tied the front end of the hose to the brake vents yet either. but, unequal pressures pass a lot of air at 70 mph.

earl

Hope to finish every thing up this week.
 

Posted by RoadsterEarl (Member # 8) on May 29, 2002, 02:08 PM:
 
Its about HOT WEATHER, Thought Id bring this to the top. AGAIN. Its been a very good thread

earl
 

Posted by GATOR427SC (Member # 321) on May 30, 2002, 10:23 AM:
 
Todd,
The picture of the driver's side hose looks like it will interfere with the splash guard. Will there be room to move it up? Anyone else route the hoses so as not to interfere with the splash guards?

Chris
 

Posted by RoadsterEarl (Member # 8) on May 30, 2002, 10:30 AM:
 
quote:
Originally posted by GATOR427SC:
Todd,
The picture of the driver's side hose looks like it will interfere with the splash guard. Will there be room to move it up? Anyone else route the hoses so as not to interfere with the splash guards?

Chris

I cut a hole in the splash guard, Up at the top with a 4 inch hole say. Put about a foot of the Bulb Trim that FFR supplys around the hole. Sealled it Pretty good. and the Aluminum cant cut the hose.

earl
 

Posted by ShelbyLuva (Member # 955) on June 25, 2002, 11:26 AM:
 
Where do I buy the blast gates?
 

Posted by RoadsterEarl (Member # 8) on June 25, 2002, 11:35 AM:
 
quote:
Originally posted by ShelbyLuva:
Where do I buy the blast gates?

Here is a link to Grizzly's website.
http://www.grizzly.com/

I used the 3 inch plastic units. Cheaper and they work just fine.

I mounted them INSIDE the foot box with just the flange sticking thru. I have run a choke cable to the one on the drivers side........so i dont have to stand on my head to open and close it  

Posted by RoadsterEarl (Member # 8) on July 01, 2002, 11:20 AM:
 
Just finished posting a half dozen more photos to my photo album on the foot box vents: http://community.webshots.com/album/34761577VXVDLq

There are 27 photos of My version of the vent system.

I have Over 4000 miles on these vents and THEY WORK GREAT. Blowers help a lot, even at 70 mph. The blowers also make the car bearable in stop and go 90 degree driving. I normally do not run the blowers just driving down the road, they pull a lot of current, the amount of air flowing at hwy speeds is VERY ADEQUATE, and I dont want to wear them out.

Utilized 3 inch tubing from vintage air. 3 inch blowers from West marine. 3 inch plastic gate valves from grizzley, Home made boxes at brake vents. Choke cables from advance auto. THE model numbers for everything is in earlier posts to this thread.

COSTS estimates.
Hose $20
Gate valves 2 x $5 = 10
Blowers 2 x 30 =60
choke cables 2 x $6 = 12

JUST ABOUT 100 bucks. Best 100 bucks ive spent.

REMEMBER TO CHINK all your cracks ALSO. Makes the vent and the heater work MUCH BETTER>

Have fun.

earl
 

Posted by Ozona (Member # 282) on July 01, 2002, 01:36 PM:
 
The aluminum blast gates are on sale through 9/6 at Grizzly. Save a whole $2.00. [Big Grin]

Ozona
 

Posted by RoadsterEarl (Member # 8) on July 24, 2002, 04:39 PM:
 
ttt
 

Posted by forrest1 (Member # 196) on July 24, 2002, 05:19 PM:
 
I just found a source for fiberglass brake duct intakes, about $100/pair. I have just added these (well, actually, just driver side so far) to mine, and they work well. They're made from molds from the original 427 street cars, and require minor trimming only to fit nicely around the inside edge of the brake intakes. The outlet is for 3" hose.
 -

He also makes brake scoops, front and rear, for 427 Roadsters, but they don't fit the FFR: in front they hit the steering tie-rods, in back they hit the lower control arms (IRS cars, anyway). Here's a pic of all three.
 -

He's not really interested in selling them mail order, just too much hassle. But if there is a demand, I can get him to make some more and I can ship them to people, $100 + shipping cost. This includes some expanded aluminum material for intake screens. If anybody local wants them, feel free to email me and I will put you in touch direct.

Forrest
 

Posted by FFR2781 (Member # 479) on July 25, 2002, 08:08 PM:
 
Forrest, I have my computer mounted on the Passenger footbox top because I have MKII footbox bars. Do you think I could relocate the passenger blastgate to the angled side piece as you did on the driver's side?
 

Posted by RoadsterEarl (Member # 8) on July 25, 2002, 10:10 PM:
 
That Computer is not as big as the top of your foot box, is it??

All you need is a little over 3 inches some place on the top. Or, you could mount it on the front. However if your date is wearing a dress, it might blow over her head. Like My Old CORVAIR would do. Not entirely a bad thing. 

earl 
 

Posted by forrest1 (Member # 196) on July 26, 2002, 09:21 AM:
 
FFR2781,
No personal experience on the passenger side (yet), but I think that it might be possible to put it on the angle space. If the body is already on, though, I think Earl's suggestion would be a lot easier.
Forrest
 

Posted by AmarilloMike (Member # 1058) on July 27, 2002, 05:08 PM:
 
Mike Mondie
"I wonder if it will do me anygood. In Phoenix when it hits 115 for months on end any air feels like an blow dryer. When I had my motorcycle the worst thing you could do if you wore a helmet was to open the visor, it was better to keep close and let you brain cook than open and have your eyes turn to crystals"

I live in Amarillo - Have been thinking about a an evaporative cooler setup. Beechcraft used to put them on Bonanza Airplane. It wouldn't be much good in Houston or South Carolina, but I think it would work in Arizona, Albuquerque, and Amarillo. You could put a box with water inline with the air hose, and either bubble the hot air through it or wick/splash air onto a media and then onto the cockpit outlet. I think the fan is a must. This may just be a "low blood sugar" idea.

Mike
 

Posted by Advil (Member # 403) on August 07, 2002, 12:10 AM:
 
Ok, somebody said that they put their heater water shut off valve on one of the push pull cables.

This is a REALLY good idea, since I could then use the heater blower on a Tristate heater for cool air into the footboxes by simply leaving the water turned off to the heater. The heater air intake is on the cabin side of my firewall.

The question:
What type of ball valve for the water on/off would I need for that cable to be able to actuate it? Tricky...
 

Posted by Satanpez (Member # 591) on August 07, 2002, 12:52 AM:
 
Advil:

There were a bunch of OEM setups that were like that. God if I can remember now. (mid 60's F-150?)

There are also vacuum operated switches. I have one in my garage that came with my Vintage Air heater.

Vintage Air and many of the other companies may have a cable operated one.

I'm not sure even cable operated is necessary. I remember a bunch of the Falcon folk using ones that (I assume) were ball valves. Turn it in the engine compartment. Turning off that valve isn't something you necessarily do often.

-steve in nj-
 

Posted by forrest1 (Member # 196) on August 07, 2002, 09:22 AM:
 
My 1990 4-cylinder Toyota pickup has a wire-operated valve that would work. It's a quarter-turn ballvalve sort of thing, and has been reliable for 12 years.

My first Vintage-Aire vacuum solenoid valve failed: it was replaced under warranty by VA, but if it quits again, I'm going to replace it with a Toyota valve.

Forrest 

Posted by mn12 (Member # 774) on August 07, 2002, 10:51 AM:
 
Toyota does seem common. My wifes old 89 corolla had it as well
 

Posted by Bob Lennon (Member # 72) on August 07, 2002, 10:59 AM:
 
You guys are really good at making a system as complicated as possible. My ventilation is a 2 inch stainless exhaust pipe running straight back from the top of the front opening directly to the front of the footbox. NO turns, No twists, No bends. Simple.

It requires only a modification of the "F" aluminum.
 

Posted by RoadsterEarl (Member # 8) on August 07, 2002, 10:59 AM:
 
quote:
Originally posted by forrest1:
My 1990 4-cylinder Toyota pickup has a wire-operated valve that would work. It's a quarter-turn ballvalve sort of thing, and has been reliable for 12 years.

Forrest

How big is this thing??

earl
 

Posted by mn12 (Member # 774) on August 07, 2002, 11:13 AM:
 
the one on the corolla was maybe 2" deep by 1" across the top
 

Posted by mn12 (Member # 774) on August 07, 2002, 11:19 AM:
 
Here is a picture of the kind on my E-type, very similar to the toyota but not as reliable 
 -
 

Posted by RoadsterEarl (Member # 8) on August 07, 2002, 11:42 AM:
 
quote:
Originally posted by Bob Lennon:
You guys are really good at making a system as complicated as possible. My ventilation is a 2 inch stainless exhaust pipe running straight back from the top of the front opening directly to the front of the footbox. NO turns, No twists, No bends. Simple.

It requires only a modification of the "F" aluminum.

Got any photos of your vent?? How do you turn it off, when you dont want it??

I THINK these other guys have gotten off to heater controls. But, thats ok also. its all inter-related 

BTW, I got my water flow cut off from napa. A very simple valve that is controlled by a push/pull cable.

earl 

Posted by forrest1 (Member # 196) on August 07, 2002, 12:08 PM:
 
Earl,
The Toyota valve is pretty small, similar in size to the VA valve, with hose inlets each end. I'll take a picture when I get home from work for you.

This is a 2.4liter 4 cyl, EFI motor, 2WD pickup. Autozone part # is 74620, $45 each 

Forrest 

Posted by Bob Lennon (Member # 72) on August 07, 2002, 04:22 PM:
 
Earl, and others.

If you look under the u-joint on my steering shaft, you can see part of the pipe which is my fresh air duct.

I carefully cut a flange into the front of the foot box, but were I to do it again I would have bought one from aircraftspruce.

To shut it off in the winter, I made a very simple guillatine type sliding door which is lined with felt as a gasket. it is connected to a mustang heater control switch and cable which I can easily reach hidden under my dash.

It's difficult to describe but really simple when you see it.  -
 

Posted by DRUMMERMIKE (Member # 455) on August 07, 2002, 05:34 PM:
 
HAS ANYONE TRIED USING THE BRAKE VENT INLETS OFFERRED BY Roadster RESTORERS? I'M CURIOUS BECAUSE I BOUGHT A CONVERTIBLE TOP FROM THEM AND WAS TOLD IT WOULD FIT A FFR...NOT!!! HAD TO SELL IT OUTRIGHT CAUSE I BOUGHT IT IN WHITE AND CR WOULD'NT TAKE IT BACK. THANX, DRUMMERMIKE [white]
 

Posted by forrest1 (Member # 196) on August 07, 2002, 07:16 PM:
 
DrummerMike,
The Roadster Restorers intakes are the same as those pictured above in my post. They require a little trimming of the edge to fit the FFR.

Earl,
Photos of the Toyota Pickup heater control valve: it's 12 years old with 125,000 miles on it:
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 -

Forrest

 

This is topic Fresh air vent modified AGAIN(servo controlled) in forum Roadster Grandstand at FFCars Discussion Forums.


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Posted by cleveland33 (Member # 1502) on January 05, 2003, 04:53 PM:
 
Having too much time on my hands waiting for my headers to be completed, I decided to start setting up my frsh air vents. Not wanting to have a choke cable to open and close them, and I don't want to have to reach down to open/close them. I decided to fabricate a servo controlled setup. I found this site www.servocity.com and ordered the parts. Totalled about $70, but $40 of it was for the control panel (http://www.servocity.com/ServoCity/Products/Servo_Driver/servo_driver.html). Servo's use 3-5V peak to peak square wave pulse to operate and I am not THAT advanced in electronics to build my own. It uses simply a 6v input which will be easy to connect to my car with a resister. I fabricated a bracket to mount the servos to the Grizzly 3" vents. I also fabricted a swing arm to control the opening. see pics AND an MPG
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video is here http://bellsouthpwp.net/b/e/beavis3/wtf.htm
 
Posted by Ozona (Member # 282) on January 05, 2003, 05:54 PM:
 
That's really cool!

[Cool]
 
Posted by FFCars4Me (Member # 539) on January 05, 2003, 05:58 PM:
 
very cool indeed!
How about putting servo motors on the doors for remote control action? or the trunk?

[Big Grin]
 
Posted by Dreamsicle (Member # 877) on January 05, 2003, 06:04 PM:
 
Is that capable of opening at various open positions?
 
Posted by cleveland33 (Member # 1502) on January 05, 2003, 06:06 PM:
 
It may be possible to servo control the doors or trunk, but the torque required would probably prohibit this. Usually guys use just an actuator to release these and gas pistons for it to open, but then you must manually close. They have some higher torque servos but it's only avout 180 oz-in. Not nearly enough to open/close the trunk, doors maybe. I'd have to do some number crunching. BUT also these servos are $80 each. The ones I got for the vents were $9. I am brainstorming other areas, i'll keep you posted.
 
Posted by cleveland33 (Member # 1502) on January 05, 2003, 06:08 PM:
 
Yes, if you watch the video, I am opening and controlling the servo. I can have it open as much/little as I want. When I get the control panel, it has 2 knobs for 2 separate servos. It is the main reason I used servos because I wanted total control over the doors position.
 
Posted by Aaron SIlidker (Member # 686) on January 05, 2003, 06:11 PM:
 
Are the servos waterproof?
 
Posted by cleveland33 (Member # 1502) on January 05, 2003, 06:15 PM:
 
They are water resistant to SOME extent. Seeing as they are normally used on R/C cars,planes etc they have some resistance to the elements. The casing is tight and are built with good seals. Because of this concern, mine are to be mounted on the inside of the footbox. Nearly impossible for water to get to them EVEN in a downpoor.
 
Posted by BillKnight (Member # 1517) on January 05, 2003, 06:20 PM:
 
Where did you get the vents from?
 
Posted by cleveland33 (Member # 1502) on January 05, 2003, 06:23 PM:
 
vents are from www.grizzly.com

go here http://www.grizzly.com/products/items-list.cfm?key=180010&sort=price
 
Posted by timg (Member # 870) on January 05, 2003, 10:37 PM:
 
Do you have part numbers you could post?
Thanks
 
Posted by Roadstert (Member # 475) on January 05, 2003, 10:52 PM:
 
Slick! Do you have incremental settings on the servo-control?

My guess is that you weren't intimidated by the typical wiring harness challenges. [Big Grin]
 
Posted by cleveland33 (Member # 1502) on January 06, 2003, 12:09 AM:
 
I actually love doing the wiring myself. I am using the painless kit and am looking forward to running, testing and wrapping all of my electrical myself once I get the rest of my Waytek weatherpack connectors. By incremental settings do you mean different positions for the dial to be turned to? Yes and no. There aren't notches that it "clicks" to but the dials can be turned to any point and will stay there and the servo too. It's just a potentiometer. I haven't gotten the control panel yet, and sometimes they are designed with a return spring in them to return them to the center position. I will remove this if that is the case so that I can just turn the knob to whatever position I desire.
Here are the part numbers :
Grizzly
$9.95 Qty. 2 #G1553 3" Aluminum Blast Gate

ServoCity
$17.90 Qty. 2 #31311:Hitec HS-311 Servo - Hitec S
$39.95 Qty. 1 #SD105:Servo Driver Kit
$1.18 Qty. 2 #143SH:Hitec Adjustable Arm
$7.00 Qty. 2 #57345:12in.Servo Extension-Hitec S
$11.90 Qty. 2 #57347:36in.Servo Extension-Hitec S

I bought extra wire extensions not knowing how much exactly I need, and the Hitec Adjustable arm (#143SH) is needed for the small square piece which mounts to the servo to which I mounted the arm I fabricated. go here to see pic http://www.servocity.com/ServoCity/Products/Servo_Horns_Arms/Hitec_Standard_Arms/hitec_standard_arms.html
 
Posted by baumann (Member # 1955) on January 06, 2003, 12:33 AM:
 
Hate to be a trouble maker, but will the servo have enough torque to overcome the friction when you've got air pressure against it at speed? You might want to test by hooking up to the exhaust vent of a shop vac just to be sure - I'd hate to see you mount that lovely system only to see it fail because of the added load from air pressure [Frown]
 
Posted by cleveland33 (Member # 1502) on January 06, 2003, 10:50 AM:
 
Excellent question baumann! I did some preliminary calculations and found that I SHOULD ("should" being the key word) be within the operating torque even with the inline fan operating at the full 140cfm. However, these calculations are just estimates because I dont know: 1. the coefficient of friction for the blast gate surface and 2. The coefficient of friction between the swing arm and the pin.
Like all fluid mechanic systems, all the data is non-empirical until actual testing is done. Therefore, I will test my setup today when I get home with a real-life mock up. I am going to connect the duct, fan and blastgate and turn it on full power then try to operate the gate. I'll keep you posted with the results.
Thanks
 
Posted by cleveland33 (Member # 1502) on January 06, 2003, 06:39 PM:
 
Complete success!! I connected the inline blower (140cfm) and the servo functioned as if I didn't even have the blower on! My calculations showed this and I did a happy dance due to my excitement from the results AND that I didn't waste my money in college for all those engineering classes!

I took a video of the results. I didn't close the gate the whole way to keep from damaging the blower (i'm sure it would take some time though).
http://bellsouthpwp.net/b/e/beavis3/wtf.htm
 
Posted by baumann (Member # 1955) on January 06, 2003, 07:24 PM:
 
Whew! Glad to hear it. I'm just paranoid by nature - Had see it actually work under load before I would relax [Smile]
 

 

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